螺柱焊現(xiàn)場(chǎng)故障代碼與報(bào)警
- 2022-10-28 16:39:00
- 孫輝 原創(chuàng)
- 7392
welding is not permitted.
解釋: 啟動(dòng)焊接信號(hào)后無(wú)接觸信號(hào),導(dǎo)致無(wú)法焊接
Cause: ? No stud in collet.
原因: 夾套里沒(méi)有焊釘
? Feeder without weld studs.
送料器里沒(méi)有焊釘
? Stabilizer incorrectly set or contaminated.
支撐腳或噴嘴調(diào)整不當(dāng)或太臟
? Weld circuit interrupted.
焊接回路中斷
? Weld head fault (i.e. weld head got jammed).
焊頭故障(例如:焊頭被卡住了)
? Collet defective.
夾持器損壞了
Remedy: ? Remove loading fault.
措施: 排除送釘故障
? Check adjusting of stabilizer.
檢查支撐腳或噴嘴的調(diào)整狀態(tài)
? Check welding circuit.
檢查焊接回路
? Stud feeding.
送一次釘
? Repeat weld cycle.
重復(fù)一次焊接
? Replace collet.
更換夾持器
? Notify service engineer!
專業(yè)人員處理
Fault 3: “Weld tool not in back position“
故障 3 :焊頭沒(méi)有在焊接位置
Explanation: Proximity switch for back position not configured, defective or power supply missing.
解釋:焊接位置的接近開(kāi)關(guān)沒(méi)有被蓋住或接近開(kāi)關(guān)被損壞或者沒(méi)有電壓
Cause: ? Drop in compressed-air supply.
原因: 壓縮空氣供應(yīng)氣壓不足
? Cable package defective.
管線總成損壞
? Monitoring time after welding was exceeded.
焊接之后的檢測(cè)時(shí)間超差
? Weld head defective.
焊頭損壞
? Feeder defective.
送料器損壞
? Collet welded to work surface.
把夾持器焊在工件表面了
Remedy: ? Check compressed air.
措施: 檢查壓縮空氣供應(yīng)裝置
? Check cable package.
檢查管線總成
? Check weld head - slide rail motion.
檢查焊頭運(yùn)動(dòng)滑軌
? Check or replace weld head.
檢查或更換焊頭
? Check feeder.
檢查送料器
? Check feeder fuses F1-F3.
檢查送料器保險(xiǎn)絲F1-F3
? Reset fault.
故障復(fù)位
? Replace collet.
更換夾持器
? Notify service engineer!
專業(yè)人員處理
Fault 5: “Weld procedure sequence fault“
故障 5 :焊接程序順序故障
Explanation: Due to a malfunction the weld sequence is not terminated correctly.
解釋:由于一個(gè)錯(cuò)誤功能使焊接過(guò)程沒(méi)有按照程序進(jìn)行到底
Cause: ? Feeder or SMPS malfunction.
原因: 送料器或電源故障
Remedy: ? Reset fault.
措施: 故障復(fù)位
? Check welding (if necessary repeat welding).
檢查焊接(重新焊接)
? Notify service engineer!
專業(yè)人員處理
Fault 6: “Program no selected“
故障 6 : 缺少程序
Explanation: The weld unit does not detect any program number.
解釋: 焊接單元不識(shí)別程序號(hào)碼
Cause: ? Program no. is 0.
原因: 程序號(hào)碼為0
? Transfer signal has not been set.
沒(méi)有設(shè)置接受信號(hào)
? Data line defective.
數(shù)據(jù)線被損壞了
Remedy: ? Customer interface (or interface program) must be verified.
措施: 檢查用戶接口(或接口程序)是否編寫(xiě)
? Notify service engineer!
專業(yè)人員處理
Fault 7: “Program not active“
故障 7 : 程序沒(méi)有激活
Explanation: The selected weld program is not active and therefore cannot be executed.
解釋: 由于被選擇的焊接程序沒(méi)有被激活,因此無(wú)法實(shí)施焊接
Cause: ? Weld unit incorrectly programmed.
原因: 焊接單元程序編寫(xiě)錯(cuò)誤
? Fault customer control.
用戶控制端錯(cuò)誤
? Data line defective.
數(shù)據(jù)線被損壞了
Remedy: ? Check weld program and activate or select an active weld program.
措施: 檢查焊接程序并激活或者選擇一個(gè)已經(jīng)激活的程序
? Notify service engineer!
專業(yè)人員處理
Fault 13: “SMPS: Lift fault“
故障 13 : 電源:沒(méi)有拉弧
Explanation: Weld unit is unable to identify lift via measurement lines.
解釋:焊機(jī)通過(guò)它的測(cè)量線不能確定拉弧過(guò)程
Cause: ? Incorrectly sequence of lift movement.
原因: 拉弧過(guò)程的順序不正確
? Weld conditions prohibit lift.
焊接條件阻礙了拉弧
? Cable package defective.
管線總成損壞
? Weld head defective.
焊頭被損壞
? Defective feeder.
送料器被損壞
? Internal process cycle fault.
設(shè)備內(nèi)部運(yùn)行故障
Remedy: ? Check weld conditions.
措施: 檢查焊接條件
? Check weld head.
檢查焊頭
? Check feeder.
檢查送料器
? Stud feeding.
送一次釘
? Check feeder connection.
檢查送料器連接線
? Repeat weld cycle.
重復(fù)一次焊接
? Forced WC.
啟動(dòng)焊接完成信號(hào)
? Notify service engineer!
專業(yè)人員處理
Fault 15: “Drop down timeout“
故障 15 : 下落時(shí)間超時(shí)
Explanation: Max. drop time was exceeded and welding was stopped.
解釋: 下落時(shí)間超出最大允許值,焊接被中斷
Cause: ? Air gap incorrectly adjusted.
原因: 間隙調(diào)整錯(cuò)誤
? Weld circuit resistance too high.
焊接回路電阻過(guò)高
? Measurement line-ground missing.
沒(méi)有連接地線測(cè)量線
? SKK / PK defective.
自動(dòng)焊頭或焊槍損壞
Remedy: ? Reset fault.
措施: 故障復(fù)位
? check measurement line (if necessary, reduce weld circuit resistance)
檢查測(cè)量線(降低焊接回路電阻值)
? Check setting of SKK- / PK.
檢查自動(dòng)焊頭或焊槍狀態(tài)
? Notify service engineer!
專業(yè)人員處理
Fault 16: “Open circuit, no arc“
故障 16 : 空載焊接
Explanation: Extinguishing of the arc during weld, resp. the weld current is below I =80A.
解釋: 焊接過(guò)程中拉弧被斷開(kāi),或焊接回路電流小于80A
Cause: ? Air gap too large.
原因: 間隙過(guò)大
? Gun was removed at the beginning of the weld.
焊槍在開(kāi)始焊接時(shí)被提起
? Extremely impure work surface.
焊接表面油污太多
? Fault SMPS.
電源故障
Remedy: ? Repeat weld cycle.
措施: 重復(fù)一次焊接
? Stud feeding.
送一次釘
? Check adjusting of the weld gun.
檢查焊槍的調(diào)整
? Check welding conditions.
檢查焊接條件
? Check work piece conditions.
檢查工件表面
? Notify service engineer!
專業(yè)人員處理
Fault 17: “Measurement line broken“
故障 17 : 測(cè)量線中斷
Explanation: Measurement line signal not any longer detected.
解釋: 測(cè)量線信號(hào)沒(méi)有被捕捉到
Cause: ? Measurement line broken or incorrectly connected.
原因: 測(cè)量線損壞或連接錯(cuò)誤
? Reversed measurement line-ground and measurement line.
地線測(cè)量線和測(cè)量線接反了
? SOW power failure.
和工件的接觸電壓中斷
? Weld line interrupted.
焊接電纜中斷
Remedy: ? Check fuses on front panel.
措施: 檢查面板上的保險(xiǎn)絲
? Reset fault.
故障復(fù)位
? Check welding cable.
檢查焊接線
? Check measuring line.
檢查測(cè)量線
? Check ground- measurement line
檢查地線測(cè)量線.
? Check feeder fuses.
檢查送料器的保險(xiǎn)絲
? Notify service engineer!
專業(yè)人員處理
Fault 23: “Handgun sequence not followed“
故障 23 : 手槍焊接啟動(dòng)條件
Explanation: Correct sequence when welding with a gun (PK/PLM) was not observed.
解釋: 在用手槍焊接時(shí)沒(méi)有遵守正確的焊接順序
Cause: ? Angularity switch by-passed or incorrectly adjusted.
原因: 角度開(kāi)關(guān)被橋接或調(diào)整錯(cuò)誤
? Trigger start by-passed.
啟動(dòng)開(kāi)關(guān)被橋接
? Correct sequence "SOW-ANG-START" not observed.
沒(méi)有遵守SOW(接觸信號(hào))-WS(角度開(kāi)關(guān))- START(焊接)的焊接順序
Remedy: ? Observe sequence "SOW-ANG-START".
措施: 遵守SOW(接觸信號(hào))-WS(角度開(kāi)關(guān))- START(焊接)的焊接順序
? Check PK for correct setting of angularity.
檢查角度開(kāi)關(guān)的調(diào)整情況
? Release trigger and restart.
松開(kāi)啟動(dòng)開(kāi)關(guān)并重新啟動(dòng)
? Notify service engineer!
專業(yè)人員處理
Fault 25: “Wrong stud loaded“
故障 25 : 焊釘輸送錯(cuò)誤
Explanation: The supplied stud is not the specified stud required by unit control.
解釋: 所提供的焊釘不是焊機(jī)指定的焊釘
Cause: ? The weld unit identified an incorrect stud in the weld head via the lift measuring system or the stud verification test.
原因: 焊機(jī)只識(shí)別通過(guò)拉弧測(cè)量系統(tǒng)或者通過(guò)焊釘檢驗(yàn)的焊釘?shù)暮割^
Remedy: ? Reset fault.
措施: 故障復(fù)位
? Repeat stud feeding.
重新送一次釘
? Verify correct stud length in the feeder.
檢驗(yàn)送料器里焊釘?shù)拈L(zhǎng)度
? Check programming.
檢查程序
Fault 30: “Weld out of tolerance”
故障 30 : 焊接參數(shù)超差
Explanation: Collective fault for the exceeded tolerances.
解釋: 一般性超差
Cause: ? The following tolerances are out of parameter: weld current, weld time, Vp, Vw, Pen, Varc peak, Varc drop or weld energy.
原因: 超出公差的參數(shù):焊接電流,焊接時(shí)間,拉弧電壓,焊接電壓,焊接深度,電壓峰值,電壓降或焊接能量
? Defective SMPS or welding tool.
電源或焊接工具損壞
Remedy: ? Reset fault.
措施: 故障復(fù)位
? Check tolerances.
檢查公差設(shè)定值
? Check weld circuit and weld conditions.
檢查焊接電流和焊接條件
? Check SMPS and welding tool.
檢查電源和焊接工具
Fault 100: “Feeder: No power to aux. supply“
故障 100 : 送料器:沒(méi)有電壓
Explanation: The feeder identifies no voltage supply.
解釋: 送料器沒(méi)有電壓供應(yīng)
Cause: ? Defective feeder fuse.
原因: 送料器保險(xiǎn)絲損壞
? Defective feeder.
送料器損壞
Remedy: ? Replace feeder fuse.
措施: 更換送料器保險(xiǎn)絲
? Check feeder.
檢查送料器
? Notify service engineer!
專業(yè)人員處理
ault 102: “Feeder: Feed rail not filled in time“
故障 102 : 送料器:焊釘傳送錯(cuò)誤
Explanation: Filling of the rail way is not ensured.
解釋: 焊釘傳送過(guò)程中出現(xiàn)故障
Cause: ? Sufficient stud level in the separating drum not reached.
原因: 焊釘卡在了滑道上
? Mechanical defect of the escapement rails
滑道上有機(jī)械故障
? Wrong adjusting on the stud inlet dish.
焊釘口調(diào)整錯(cuò)誤
? Wrong adjusted or defective proximity switch "Min".
最小接近開(kāi)關(guān)調(diào)整錯(cuò)誤或損壞
Remedy: ? Check adjusting.
措施: 檢查送料器調(diào)整
? Replenish weld studs.
加滿焊釘
? Remove blockage.
清除滑道上焊釘
? Adjust proximity switch or/and replace.
調(diào)整接近開(kāi)關(guān)或更換
? Notify service engineer!
專業(yè)人員處理
Fault 106: “Feeder: Feed tube locking switch open“
故障 106 : 送料器:送料管被鎖緊
Explanation: The signal for feed hose locking at the stud feeder is not configured.
解釋: 送料器鎖緊信號(hào)開(kāi)關(guān)沒(méi)有被蓋上
Cause: ? Feed tube not connected (gun).
原因: 送料管沒(méi)有連接
? No bridge for feed tube locking (head).
送料管鎖緊開(kāi)關(guān)沒(méi)有連上
? Defective cable package.
管線總成損壞
? Defective fuse F5 on PCB ETF CPU E510.
中央處理器E510電路板保險(xiǎn)絲F5損壞
Remedy: ? Connecting feed tube.
措施: 連接送料管
? Check locking switch.
檢查緊鎖開(kāi)關(guān)
? Check cable package.
檢查管線總成
? Replace fuse.
更換保險(xiǎn)絲
? Notify service engineer!
專業(yè)人員處理
Fault 109: “Feeder: Feed cycle timeout“
故障 109 : 送料器:送料循環(huán)超時(shí)
Explanation: The weld unit indicates an incorrectly performed feed cycle.
解釋: 焊機(jī)顯示一個(gè)錯(cuò)誤的送料循環(huán)
Cause: ? The feeder does not terminate a feed cycle in the maximum
monitoring time.
原因: 送料器沒(méi)有把送料循環(huán)鎖定在最大的監(jiān)控時(shí)間內(nèi)
Remedy: ? Check feeder.
措施: 檢查送料器
? Repeat stud feeding.
重復(fù)一次焊接
? Notify service engineer!
專業(yè)人員處理
Fault 118: “Feeder: +5V Keypad not detected“
故障 118 :送料器:控制面板沒(méi)有 +5V 電壓供應(yīng)
Explanation: The voltage supply 5V for the keypad communication is missing.
解釋: 控制面板通信的+5V電壓沒(méi)有
Cause: ? Defective fuse F3 on PCB ETF CPU E510.
原因: 中央處理器E510電路板保險(xiǎn)絲F3損壞
? Defective optocoupler on the PCB ETF CPU E510.
E510電路板上的光耦合器損壞
Remedy: ? Replace fuse.
措施: 更換保險(xiǎn)絲
? Replace PCB ETF CPU E510.
更換E510電路板
? Notify service engineer!
專業(yè)人員處理
Fault 119: “Feeder: LM / Solenoid under voltage“
故障 119 : 送料器:自動(dòng)焊槍 / 電磁閥不足
Explanation: The voltage supply for the linear motor / solenoid is less than 90 Volt
解釋: 直流電機(jī)/電磁閥的供電電壓低于90V
Cause: ? Defective fuse F2 on ETF PCB Amplifier E 512.
原因: 放大器E512 電路板保險(xiǎn)絲F2損壞
? Defective ETF PCB amplifier E 512.
放大器E512電路板損壞
Remedy: ? Replace fuse F2.
措施: 更換保險(xiǎn)絲F2
? Replace ETF PCB Amplifier E 512.
更換放大器E512電路板
? Notify service engineer!
專業(yè)人員處理
Fault 121: “Feeder: LM/Solenoid over voltage“
故障 121 :送料器:自動(dòng)焊槍 / 電磁閥電壓超出
Explanation: The voltage supply for pcb E 512 is out of the tolerance range.
解釋: 給電路板E512供電的電壓超出公差范圍
Cause: ? Transformer wrong connected.
原因: 轉(zhuǎn)換器連接錯(cuò)誤
? Defective transformer.
轉(zhuǎn)換器損壞
Remedy: ? Check connection transformer.
措施: 檢查轉(zhuǎn)換器連接
? Exchange transformer.
更換轉(zhuǎn)換器
? Notify service engineer!
專業(yè)人員處理
Fault 122: “LM/Solenoid not detected“
故障 122 : 自動(dòng)焊槍 / 電磁閥故障
Explanation: The connected welding tool on the feeder has not linear motor or solenoid.
解釋: 同送料器連接的焊接工具不是直線電機(jī)或電磁閥
Cause: ? No welding tool connected.
原因: 沒(méi)有連接焊接工具
? Defective cable package.
管線總成損壞
Remedy: ? Connect weld tool.
措施: 連接焊接工具
? Check cable package.
檢查管線總成
? Notify service engineer!
專業(yè)人員處理
Fault 167: “Feeder: +5V not detected“
故障 167 : 送料器: +5V 檢測(cè)電壓缺失
Explanation: The voltage supply +5V for the measurement stretch length is missing.
解釋: 測(cè)量拉伸長(zhǎng)度的+5V電壓缺失
Cause: ? Defective cable package.
原因: 管線總成損壞
? Defective PCB in the weld head.
焊頭里的電路板損壞
? Defective optocoupler on the ETF CPU E510.
E510里的光耦合器損壞
Remedy: ? Check cable package.
措施: 檢查管線總成
? Check PCB in the weld head.
檢查焊頭里的電路板
? Replace PCB ETF CPU E510.
更換E510電路板
? Notify service engineer!
專業(yè)人員處理
- [焊接技術(shù)] 汽車用鋁合金板面臨哪些問(wèn)題? 2020-11-02
- [焊接技術(shù)] 鋁點(diǎn)焊在新能源全鋁車身上的應(yīng)用 2020-10-26
- [焊接技術(shù)] 螺柱焊接替代傳統(tǒng)焊接工藝的優(yōu)勢(shì)! 2020-09-11
- [焊接百科] 工業(yè)機(jī)器人的分類! 2020-08-17
- [焊接技術(shù)] 焊接機(jī)器人工藝的四個(gè)注意事項(xiàng) 2019-08-27
- [焊接技術(shù)] 激光焊接白車身 優(yōu)異材料加工熱源廣泛應(yīng)用 2019-08-27
- GBT 19867.4-2008 激光焊接工藝規(guī)程.pdf 2019-12-25
- GBT 2652-2008 焊縫及熔敷金屬拉伸試驗(yàn)方法.pdf 2019-12-25
- GBT 16672-1996 焊縫-工作位置-傾角和轉(zhuǎn)角的定義.pdf 2019-12-25
- GBT 16745-1997 金屬覆蓋層產(chǎn)品釬焊性的標(biāo)準(zhǔn)試驗(yàn)方法.pdf 2019-12-25
- GBT 17853-1999 不銹鋼藥芯焊絲.pdf 2019-12-25
- GBT 15169-1994 鋼熔化焊手焊工資格考核方法.pdf 2019-12-25
- GBT 15579.5-2005 弧焊設(shè)備安全要求 第5部分 送絲裝置.pdf 2019-12-25
- GBT 15579.7-2005 弧焊設(shè)備安全要求第7部分:焊炬(槍).pdf 2019-12-23
聯(lián)系人: | 韓玉琦 |
---|---|
電話: | 0755-26013200/26013464 |
傳真: | 0755-26013188 |
Email: | saw@sawchina.cn |
QQ: | 2280915288 |
微信: | 18682260315 |
旺旺: | szhbkj |
地址: | 東莞市鳳崗鎮(zhèn)東深路鳳崗段206號(hào)天安深創(chuàng)谷W2棟誠(chéng)信大廈21樓 |